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Over time, lift truck parts would wear and should be replaced. Buying new components can become a pricey undertaking so another idea is to purchase used forklift parts. This could save much money eventually. It is a great idea to obtain used forklift parts which have been reproduced. These parts would ensure that you are getting parts that would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Worn or broken parts which are remanufactured are a very cost effective solution as opposed to rebuilding. With rebuilding components, just the components which are worn out or broken get changed, which means that other wearable components might break down soon after acquisition.
Remanufactured components are cleaned after being taken apart and have the unusable components replaced. This method could provide the best assurance for second-hand parts. All wearable parts are replaced regardless of age or wear which is another rationale why remanufactured parts on the whole operate so much better. Any component within the part is brand new and this offers much longer life to the second-hand part. Based on the forklift components that are being redone, the cleaning process and the complete remanufacturing process will differ.
Replacing and Testing Components
The engines are cleaned after a complete disassembly. Several engine components like rings, pistons, spark plugs, valves, valve springs, and filters can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are disassembled, oven cleaned and pressure washed. A comprehensive examination is done so as to check for any cracks. Bearings, bushings and seals are all replaced. Normally, the replacement parts used on transmission components meet OEM specifications.
Wearable components
Some forklift parts such as torque converters, the alternator, the water pump, the starter and steer axles could be quite serviceable after worn parts are replaced. The electronic control in the electric forklift is maintained by the control card. This particular card could even be remanufactured with replacing all aged and worn out components. Not like different lift truck components the control card can only have the worn and aged parts replaced.
OEM Specs
Parts which are remanufactured have to be meticulously inspected upon reassembly to guarantee they are in good condition before being sold. When buying these parts, it is a good idea to make certain that they have undergone all of the proper testing and inspections. On certain bigger components like for instance transmissions, steer axles and engines, OEM specification replacement parts must be utilized.
The dealer of used lift trucks and components could ensure that the reproduced components have met OEM specifications and that these components meet industry standards. A lot of details go into remanufacturing second-hand parts. This attention to detail offers more serviceability out of reproduced parts opposed to the parts that were only rebuilt.