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Inspect a Forklift
There are over 10,000 workplace injuries related to fork lifts occur every year, based on HRSDC and OSHA report. A lot of these accidents are caused by operator error. Lack of appropriate equipment maintenance and inspection results in many others. Forklift maintenance and operation is not only the cause of personal injuries, but also of damage to property. Forklifts can damage overhead pipes, sprinklers and building structures, and other equipment when operated incorrectly. The following daily check ups should be performed so as to lessen the possibility of forklift mishaps.
Prior to inspecting different fluid levels turn off the engine. Inspect these fluids: hydraulic oil, fuel, engine oil, coolant and brake fluid. The tires also need to be checked for indications of wear and tear. Check the tire air pressure. Check the condition of the forks. The load backrest have to be tightly attached. Do a visual inspection of the top-clip retaining heel and pin. Then perform an inspection of the hydraulic hoses, mast chains, stops and cables. Make certain that the finger and overhead guards are attached securely.
LP forklifts have propane tanks that have to be checked for signs of damage, rust or corrosion. Test the battery's electrolyte levels and charge. All belts should be inspected for wear. Check to make sure the owner's manual is stored on-board the forklift in a storage compartment. Test the seat belt to make certain the latches are secure. Check the hood latch to make sure that it is functioning as it should.
Start the forklift and listen to the noise of the engine to make sure there are no unusual sounds. If there are, investigate promptly. Check the accelerator and the steering controls. The parking break and the service break should be properly functioning.
The tilt control and drive control should be inspected to ensure proper functioning in both forward and reverse. Check the functioning of the lowering control and hoist, and the attachment control. Test the horn and lights. After that check the heater, defroster and wipers to make sure they are working smoothly. Check each gauge to find out that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance involves regularly checking the tires. This also includes replacing damaged or worn tires. Different kinds of forklifts are intended to be used with particular kinds of tires: solid, pneumatic or polyurethane. Tire types differ depending on things like ground surfaces, frequency and duration of use and load weight. To be able to change a forklift tire you will need the following tools: forklift jack, tire press and spare tires. Replacing your forklift tires periodically is vital to help prolong the machine's lifespan.
Instructions
1 Thoroughly check the tires for signs of wear and damage. Make certain that the type of tire on the forklift is the correct type. If the wear on the tire exceeds forty percent, the tire must be replaced.
2 You should buy replacement or spare tires.
3 Position the jack underneath the tire and lift the forklift to a height which allows you to take out the tire easily.
4 Take out the old tire by using the tire press to separate the rim from the tire. Replace the tire with the new one and secure firmly. Lower the forklift, then move the jack to the next tire and do the same thing with the other damaged tire.
5 A local repair company could fix a damaged tire on site. If this is your first call, the repair company may provide an estimate fro free. If the tires are really large, you would need a stationary tire press. In that case, you should remove the tire and bring it to a repair shop.
