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Batteries utilized for forklifts are sold in terms of physical size, voltage, amp-hour capacity and connector location. The forklift nameplate will state the exact amp-hour capacity, lift truck voltage, and least battery weight. The forklift Operating Manual will even have the correct battery information meant for the lift truck.
There are two base kinds of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery also known as VRLA does not need any extra water. Sealed batteries instead utilize a chemical reaction to maintain proper fluid level through the life of the battery. A flooded battery requires water to be added frequently in order to guarantee the correct electrolyte level in the battery.
Nearly all lift truck can accommodate different battery sizes. The battery must be chosen in order to fit within the measurements of the battery compartment. Most battery providers can offer a battery list of appropriate sizes which are suggested for your specific forklift.
With an electric forklift, the battery is utilized as the truck counterweight and the forklift capacity is dependent on the battery being a particular least weight. Abide by the details specified on the forklift nameplate in order to guarantee you are using a battery which meets minimum weight specified.
Battery chargers must be correctly matched to the specific battery being charged. It is imperative to ensure the charger has sufficient amp-hour capacity to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity needs to be with ten percent of the amp-hour capacity of the battery in order to guarantee the most efficient charging. Prior to starting the charging cycle, make sure the battery is first connected to the charger. Always check the battery information such as the voltage, amp-hour capacity and battery weight with the information provided on the battery nameplate.
Always be sure while charging a battery that the right kind of charger is being utilized. Nearly all newer charging gadgets can be utilized to safely charge all types of batteries and would be labeled to accept all batteries. Using an older charger, for example in order to charge only flooded batteries could be dangerous if used for sealed batteries and damage to both battery and charger would happen. It is important to first consult the instruction plate on the charger to make sure it can accept the kind of battery you would like to charge.
If handling flooded batteries, it is best to just add the necessary water after the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery while it is being charged.
Information for improving the battery's life include: maintain the fluid levels for flooded batteries and keep all kinds of batteries clean. One more rule to follow is once charging the battery to full capacity; allow it to rest for roughly an 8 hour period prior to using. Make use of an "equalizing" charge every 5th charge to be able to keep all the cells renewed at the same voltage. Do not discharge the battery lower than eighty percent of battery amp-hour capacity prior to recharging.
Electric lift trucks could be equipped together with different gadgets which monitor battery levels. There are sophisticated "Battery Discharge Indicators" that will disable the lifting circuit and sound an alarm to notify once the battery has been discharged to a present level. There are more straightforward gas gauge meters existing too. Utilizing such monitoring gadgets will help prevent battery and truck damage from severely discharging the battery all through use.